The advantage of selecting pneumatic conveying line for material conveying in grain processing plant:
In the production process of grain processing plant, the conveying of materials is one of the very important links. Traditional material handling methods include manual handling and mechanical transportation, but these methods have some shortcomings, such as manual handling is inefficient, mechanical transportation equipment covers a large area and high operating costs. Therefore, many grain processing plants began to choose pneumatic conveying lines for material transportation to improve production efficiency and reduce costs.
Pneumatic conveying line is a new type of conveying method that uses air flow to push materials. Its working principle is to produce air flow through compressed air and transport materials to the destination through pipelines. Compared with the traditional conveying method, the pneumatic conveying line has the following advantages:
First, energy saving. Pneumatic conveying line can realize automatic operation, which greatly improves the efficiency of material conveying. At the same time, because the pneumatic conveying does not require additional energy drive, compared with the traditional mechanical conveying, the energy consumption of pneumatic conveying is lower, and the energy saving effect is obvious. Therefore, the selection of pneumatic conveying production line can greatly reduce production costs and improve economic benefits.
Second, the footprint is small. The pneumatic conveying line only needs to set up the conveying pipeline, does not need additional conveying equipment, and only needs a certain installation space to complete the material transportation. Compared with traditional mechanical conveying equipment, the pneumatic conveying line occupies a smaller area and can make better use of factory space.
Third, the transmission distance is long. The pneumatic conveying line can flexibly set the conveying pipe according to the need, and can realize the long-distance material conveying. Whether it is transported to different production lines or across different sites, the pneumatic conveying line can meet the needs.
Fourth, the material is pollution-free. In the process of traditional mechanical transportation, the material is easily polluted by the external environment, affecting the quality of the product. The pneumatic conveying line will not produce collision and friction in the conveying process, which can avoid material pollution and ensure product quality.Principle of pneumatic conveying system
pneumatic conveying system/Air Conveyor Constituent
The structure of pneumatic conveying system usually includes rotary feeder, Roots blower, electrical control system, conveying pipe and storage bin and other components. During operation, the Roots blower produces a high-pressure air flow that draws the material from the feeder into the pipe and through the pipe to the storage bin. The pneumatic conveying system can carry out horizontal, vertical or inclined direction, and can simultaneously carry out physical operations such as heating, cooling, drying and air classification of materials or some chemical operations during the conveying process.
Pneumatic conveying systems are widely used in the following scenarios:
1. Chemical and food industries: In these industries, pneumatic conveyors are usually used to transport various powder and granular materials, such as pulverized coal, cement, flour, sugar, salt, etc.
2. Pharmaceutical industry: In the pharmaceutical industry, pneumatic conveyor is used to transport pharmaceutical powder, tablets, capsules and other materials.
3. Thermal power plant: pneumatic conveying system can be applied to the preparation and conveying of pulverized coal in thermal power plants.
4. Chemical plant: pneumatic conveying system can be used for the conveying of raw materials, catalysts, finished products and other materials in chemical plants.
5. Cement factory: pneumatic conveying system can be used for raw coal, limestone and other materials conveying in cement factory.
6. Pharmaceutical factory: The pneumatic conveying system can be used for the bin emptying of solid preparations, closed ingredients and the production of raw materials.
7. Grain processing plant: Pneumatic conveying system can be used for material conveying in grain processing plants, such as transporting grain to warehouses or processing equipment.
8. Environmental protection industry: pneumatic conveying system can be used to deal with various wastes, such as pulverized coal, limestone powder, flue gas desulfurization ash, etc.
9. New energy industry: pneumatic conveying system can be used for automatic handling and assembly of solar panel components.
10. New materials industry: Pneumatic conveying systems can be used for material handling and batching in the production of new materials.